Levio Studio
Turn process video into balanced, standardized work.
Video-based cycle time analysis and workload leveling for industrial engineers, continuous improvement and manufacturing operations.
How Levio Studio works
From process video to standard work, in one sequence
Each step does one job. Study the work, level the load, standardize the result.
Build the plant hierarchy
Create the structure your work lives in: plants, then lines, then processes. Every study stays attached to a real place on the floor.
Plants
+ Add plantLines — Main Plant
+ Add line- Assembly Line ACapacity / component3
- Assembly Line BCapacity / component2
- Drivehead LineCapacity / component2
- Subassembly 2PCCapacity / component0
- Subassembly 1PCCapacity / component0
- Machining CellCapacity / component1
- Gear LineCapacity / component1
Processes — Assembly Line A
+ Add- Center Section Line0
- Final Assembly Line0
- Axle Shaft Assembly0
Organize departments and lines
Group capacity by department and assembly line. Track how many processes each line carries and its current takt.
- Center Section Line+ New project
- Final Assembly Line+ New project
- Axle Shaft Assembly+ New project
- Sub Assembly+ New project
- Axle Shaft Assembly+ New project
List processes and open a project
Each line holds its process sequence — man, machine, or both. Open a process to start the study.
No projects yet — create one for this process.
No projects yet — create one for this process.
No projects yet — create one for this process.
Cut work elements from video
Upload the process video and register work elements with timings and categories: value-add, walk, wait, machine auto, load and unload.
Cut elements live
Press E while the video plays to split the cycle into work elements.
Categorise instantly
VA, walk, auto and waste tags applied per element.
Frame-accurate times
Start, end and duration captured to 1/100 s.
Multi-cycle capture
Record repeat cycles and compare variation per element.
Generate work elements with AI
Levio AI reads the video and proposes element boundaries, repeated cycles and activity types. You review, classify and approve — nothing is final until you say so.
Scope and sensitivity
Analyse the entire video or a section, with tunable segmentation sensitivity.
Cycle detection
Detects repeated cycles and proposes element boundaries automatically.
Activity classification
Suggests VA, walk, wait, auto, load and unload per element.
Context in, accuracy out
Feed takt, cycle time, operators, process description and work zones.
Level the workload
Build the Yamazumi-style leveling chart from man and machine studies. Create rules for the elements so the sequence is visualised clearly, then see station load against takt in one view.
Present the proposed solution
Compare current and proposed states side-by-side with stacked station charts, key figures, and a clear change list. See exactly how takt, balance rate and station over-takt move before anything changes on the line.
Standardized work and layout
Upload the floor layout, place the sequenced elements, and draw the operator path around machine blocks.
Play the sequence
Press Play sequence and watch the operator path animate across the floor layout in real time. The side panel shows every step, walk and machine cycle with its exact timing.
AI video element analysis
The AI watches the video and proposes the work elements
Instead of scrubbing frame by frame, let AI video analysis segment the process and suggest elements with timings. You review, approve, and edit.
- Faster studies — first pass of elements in minutes, not hours.
- Consistent element naming across engineers, lines and plants.
- Human-in-the-loop: every suggestion is approved or rejected by you.
- Reach and grasp fastenerVA96%
- Walk to station 2Walk91%
- Machine auto cycleAuto88%
- Load fixtureLoad84%
Built for the people who own the standard
- Industrial engineers
- Run work study from video, set standard times, and defend them with element-level data.
- Continuous improvement
- Quantify waste, model the proposed balance, and show current versus proposed before the change.
- Manufacturing engineering & plant ops
- Keep line balance, layout and standardized work aligned across every line in the plant.
Questions from the shop floor
Launch offer
The first 20 downloads are free
Claim a complimentary license while seats last. Paid licensing starts after the launch group is filled.